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Industrial Control工业控制

Custom Mini PC Chassis Sheet Metal Enclosure定制迷你电脑机箱钣金外壳

Small form factor enclosures for industrial PCs, signage players, thin clients and edge gateways — laser cut from SPCC cold-rolled steel, CNC bent, welded and black powder coated, with the I/O panel cut to your actual motherboard layout. ±0.1 mm bending, free CAD design, MOQ 1 piece.

面向工业计算机、广告机播放器、瘦客户机与边缘网关的小型化机箱外壳——采用 SPCC 冷轧钢激光切割、数控折弯、焊接并做黑色粉末喷涂,I/O 面板按您的实际主板接口开孔。折弯精度 ±0.1 mm,免费 CAD 设计,1 件起订。

Product Overview

产品概述

A mini PC chassis looks like the simplest enclosure we make, and it is the one that punishes shortcuts hardest. There is no spare volume inside. Every millimetre given to a vent pattern is taken from cable routing; every cutout moved is a port that no longer lines up with the board. When a design like this fails, it fails at assembly, not on the drawing.

迷你电脑机箱看起来是我们做的最简单的外壳,却也最容易暴露设计上的偷懒。它的内部没有多余空间:通风图案多占一毫米,走线就少一毫米;任何一个开孔位置偏移,都会导致接口与主板对不上。这类设计一旦出问题,往往是在装配环节暴露,而不是在图纸上。

We build these around the board, not around a catalogue size. You tell us the motherboard — Mini-ITX, thin-client or a proprietary industrial board — and we work outward from its I/O shield, its mounting hole pattern and its cooler height. The result is a chassis that closes the first time and cools what is actually inside it.

我们围绕主板来设计机箱,而不是套用某个目录尺寸。您只需告知主板型号——Mini-ITX、瘦客户机主板或定制工业板——我们便从其 I/O 挡板、安装孔位与散热器高度向外展开设计。最终得到的是一次就能合盖、且能真正为内部器件散热的机箱。

The standard build is SPCC cold-rolled steel, laser cut and CNC bent, seam welded at the corners and finished in a matte black powder coat. Perforated top and side panels provide the air path; the shell itself, being continuous metal with designated grounding points, does the EMI work. Where the install is behind a display we add VESA or wall-mount points and move the vents so they are not facing the wall.

标准配置为 SPCC 冷轧钢,激光切割后数控折弯,转角缝焊,表面做哑光黑色粉末喷涂。顶面和侧面的冲孔网板提供气流通道;壳体本身是带指定接地点的连续金属体,由它来完成电磁屏蔽。若安装在显示屏背后,我们会增加 VESA 或壁挂安装点,并调整通风位置避免正对墙面。

Nothing here is a stock item. Every chassis on this page started as a drawing, a sample or, quite often, a photograph of a competitor part with a ruler beside it. We take the geometry you already have and make the metal around it.

这里没有现货件。本页的每个机箱最初都来自一张图纸、一个样件,或者更常见地,一张旁边放着尺子的竞品照片。我们围绕您已有的接口几何来制造金属部分。

Specifications & Capability Range

规格与能力范围

Material材料SPCC cold-rolled steel standard; SGCC galvanized, SUS304 or Aluminium 5052 on request标准 SPCC 冷轧钢;可按需选用 SGCC 镀锌板、SUS304 不锈钢或 5052 铝板
Thickness板厚1.2 – 2.0 mm, selected against rigidity, weight and load1.2 – 2.0 mm,按刚度、重量与载荷选定
Form Factor形态Mini-ITX and small form factor (SFF); footprint to your board and cooler heightMini-ITX 与小型化(SFF);外形尺寸按您的板卡与散热器高度确定
Cutting切割Fiber laser cutting, ±0.05 mm on contour, burr-controlled光纤激光切割,轮廓精度 ±0.05 mm,毛刺受控
Bending折弯CNC press brake, ±0.1 mm, bend angle up to 160°数控折弯,精度 ±0.1 mm,折弯角度最大 160°
Ventilation通风Precision perforated top and side panels; open area sized to your heat load and fan curve顶面与侧面精密冲孔网板;开孔率按您的热负荷与风机特性曲线确定
I/O CutoutsI/O 开孔HDMI, DP, USB, audio, Ethernet and power entry positioned to your board layoutHDMI、DP、USB、音频、网口与电源入口按您的主板布局定位
EMI & Grounding屏蔽与接地Continuous folded and welded shell with designated grounding points; apertures reviewed at design stage连续折弯焊接壳体并设指定接地点;设计阶段即评审开孔尺寸
Welding焊接Spot welding / argon-arc / full-seam laser welding per joint requirement按接头要求采用点焊、氩弧焊或满缝激光焊
Surface Finish表面处理Black powder coating 60 – 80 μm; brushed, zinc plating or custom colour available黑色粉末喷涂 60 – 80 μm;可选拉丝、镀锌或定制颜色
Mounting安装方式Desktop feet, wall-mount points or VESA pattern for behind-display installation桌面脚垫、壁挂安装点,或用于屏后安装的 VESA 孔位
MOQ起订量1 piece — prototype and pilot batch friendly1 件起,支持打样与小批量试产
Lead Time交期7 – 10 days first article, 15 – 25 days batch首件 7 – 10 天,批量 15 – 25 天

All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

以上参数均可按项目调整,欢迎联系我们获取定制工程方案。

Engineering Highlights

工艺要点

I/O Cutouts That Meet the Board

开孔与主板对得上

Panel cutouts are positioned from your I/O shield drawing rather than a generic template, and clearances are verified on the first article with the actual connectors plugged in.

面板开孔依据您的 I/O 挡板图纸定位,而非套用通用模板;首件阶段会实际插拔连接器来验证间隙。

Vent Area Sized, Not Copied

开孔率按热负荷计算而非照抄

We balance open area against panel stiffness, fan static pressure and EMI leakage. More holes is not more cooling once the fan is already moving air, and it costs you rigidity and shielding.

我们在开孔率、面板刚度、风机静压与电磁泄漏之间取平衡。当风机已有足够风量时,孔开得更多并不会提升散热,反而损失刚度与屏蔽效果。

Grounding Designed In, Not Added

接地是设计出来的,不是加出来的

Shielding continuity depends on seams and the largest aperture, not on material thickness. We keep the shell electrically continuous and give you defined grounding points before the first part is cut.

屏蔽连续性取决于接缝与最大开孔尺寸,而非板厚。我们在下料前就让壳体保持电气连续,并为您明确接地点位置。

Mounting That Carries Real Weight

安装点承载真实重量

Wall and VESA mount points are reinforced at the frame rather than relying on the sheet alone, because a chassis hung behind a display loads its mounting features in a way a desktop chassis never does.

壁挂与 VESA 安装点在框架处做补强,而不是仅靠板材本身——挂在显示屏背后的机箱,其安装特征受力方式与桌面机箱完全不同。

Applications

应用场景

Digital Signage Players

广告机播放器

Compact enclosures mounted behind screens, with vents placed so they do not blow into the wall.

安装在屏幕背后的紧凑机箱,通风位置避开正对墙面。

Industrial Control PCs

工业控制计算机

Fan-vented or convection-cooled chassis for machine control, with grounding and EMI continuity built in.

面向设备控制的风机散热或自然对流机箱,自带接地与屏蔽连续性。

Thin Clients & Edge Gateways

瘦客户机与边缘网关

Low-profile housings for desk, wall or DIN-adjacent installation in offices and factories.

适用于办公室与工厂内桌面、壁挂或导轨旁安装的扁平外壳。

Self-Service & Kiosk Terminals

自助终端与一体机

Internal equipment enclosures built to fit the kiosk carcass rather than forcing the carcass to fit a PC case.

按一体机机身定制的内部设备机箱,而不是让机身去迁就现成的电脑机箱。

From RFQ to Delivery

从询价到交付

1 · Send Requirements

1 · 提交需求

Board model or I/O drawing, size limits, finish and mounting preference — a sketch is enough. Quote within 24 hours.

主板型号或 I/O 图纸、尺寸限制、表面处理与安装偏好,草图即可。24 小时内报价。

2 · Free DFM & CAD

2 · 免费 DFM 与图纸

Vent area, cutout clearances, bend sequence and grounding reviewed, with production-ready drawings revised until you approve.

评审开孔率、开孔间隙、折弯顺序与接地方案,配量产图纸,修改至您确认为止。

3 · Prototype & QC

3 · 打样与检验

First article in 7–10 days with dimensional report and photos; board fit checked before batch release.

7–10 天完成首件,附尺寸报告与照片;量产前完成主板装配校核。

4 · Batch & Ship

4 · 量产与发运

15–25 day production with in-process inspection, export plywood packing, FOB / CIF / DDP.

15–25 天量产并执行过程检验,出口胶合板包装,支持 FOB / CIF / DDP。

Frequently Asked Questions

常见问题

What is the minimum order quantity?起订量是多少?

MOQ is 1 piece. A mini PC chassis is a part you should hold in your hands and populate with your real board before committing to a batch, so we prototype first and quote the batch from the validated design.1 件起订。迷你机箱这样的零件,您应当先拿在手里、装上真实的主板验证过,再决定批量——所以我们先打样,并以验证后的设计来报量产价。

Can you cut the I/O panel to our motherboard layout?能按我们的主板接口开 I/O 面板吗?

Yes, and this is the part that matters most. Send the board model or the I/O shield drawing and we position HDMI, DP, USB, Ethernet and power entry cutouts against it, then confirm clearances on the first article before batch.可以,而且这是最关键的一环。请提供主板型号或 I/O 挡板图纸,我们会据此定位 HDMI、DP、USB、网口与电源入口,并在批量前用首件确认间隙。

How do you handle cooling in a chassis this small?这么小的机箱怎么解决散热?

We size the vent open area against your heat load and the fan you plan to use, rather than copying a generic hole pattern. Too much open area weakens the panel and leaks EMI; too little stalls the fan. We balance the three at DFM review.我们按您的热负荷与拟用风机来确定开孔率,而不是照抄通用孔型。开孔过多会削弱面板并泄漏电磁;开过少则风机憋压。我们在 DFM 评审时平衡这三者。

Do you provide EMI shielding and grounding?是否提供电磁屏蔽与接地?

The enclosure is a continuous folded and welded metal shell with designated grounding points. Aperture size and seam continuity are reviewed at design stage, because shielding is determined by the largest opening, not by the material thickness.机箱为连续折弯焊接的金属壳体,并设有指定接地点。开孔尺寸与接缝连续性在设计阶段就会评审,因为屏蔽效果取决于最大开孔尺寸,而非板厚。

What material and thickness should I use?应该用什么材料和板厚?

SPCC cold-rolled steel at 1.2-2.0 mm is the usual choice for a rigid, low-cost indoor chassis. Where weight matters we quote aluminium 5052, and for outdoor or wash-down sites we quote SUS304. Tell us the environment and we will recommend one.室内刚性优先、成本敏感时通常选 1.2–2.0 mm 的 SPCC 冷轧钢;关注重量时我们报 5052 铝板;户外或需要冲洗的场景报 SUS304。请说明服役环境,我们会给出推荐。

Can you work from a sample chassis or photos only?只有样机或照片,没有图纸,可以做吗?

Yes. Send the sample, or clear photos with a scale reference, plus the board you intend to fit. We reverse engineer it into a model, a flat pattern and a dimensioned drawing for your approval.可以。请寄来样件,或提供带比例参照的清晰照片,并说明拟装入的主板,我们会逆向出模型、展开图与标注图纸供您确认。

Need a quote for a custom mini PC chassis?

需要定制迷你电脑机箱报价?

Send a board model, a drawing, a sample or a sketch with dimensions — we reply with a DFM review, drawings and quote within 24 hours.

发送主板型号、图纸、样件或带尺寸的草图,我们 24 小时内回复 DFM 评审、图纸与报价。