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Industrial Control工业控制

Custom Aluminum Electronic Mounting Brackets & Plates定制铝制电子安装支架与安装板

Lightweight, corrosion-resistant carriers for PCB assemblies, battery packs, LED drivers and control modules — laser cut from 6061 or 5052 aluminium, CNC bent to your drawing, and finished in anodize, powder coat or bead blast. ±0.1 mm bending, free CAD design, MOQ 1 piece.

面向 PCB 组件、电池包、LED 驱动与控制模块的轻量化耐腐蚀载板——采用 6061 或 5052 铝板激光切割,按图数控折弯,可做阳极氧化、粉末喷涂或喷砂处理。折弯精度 ±0.1 mm,免费 CAD 设计,1 件起订。

Product Overview

产品概述

A mounting bracket is the part everyone draws last and then discovers first. It carries the board, sets the airflow gap around it, and decides whether the assembly goes together on the line without a fight. When it is wrong, the symptom is never the bracket: it is a board that runs hot, a screw that will not start, or a tray that rattles in transit.

安装支架往往是最后才画、却最早暴露问题的零件。它承载板卡、决定板卡周围的散热间隙,也决定了整条产线装配时是否顺利。一旦它出错,症状往往不体现在支架本身:而是板卡过热、螺钉拧不进去,或者托盘在运输中异响。

Aluminium is the right default for this job for three reasons that compound: it is roughly a third the weight of steel, it resists corrosion without a coating doing all the work, and it moves heat better than steel or plastic. On a battery tray or an LED driver plate that third property is the reason the part exists at all.

铝材在这类零件上是合理默认选择,原因有三且相互叠加:重量约为钢的三分之一、不依赖涂层本身就有耐蚀性、导热优于钢与塑料。在电池托盘或 LED 驱动安装板上,第三点往往就是这个零件存在的理由。

The two grades we run most are 6061-T6 and 5052-H32. 6061 is the stronger, machinable choice for brackets that carry load and get tapped. 5052 bends more forgivingly and takes a better finish, so it is the usual pick for trays, covers and cosmetic panels. Where formability dominates over strength we also run 1060.

我们最常使用的两种牌号是 6061-T6 与 5052-H32。6061 强度更高、易切削,适合承载且需要攻牙的支架;5052 折弯更宽容、表面效果更好,通常是托盘、盖板和外观件的首选。当成形性比强度更重要时,我们也会使用 1060。

What we do not do is sell you a standard size. Every bracket, plate and tray on this page started as somebody's drawing or, quite often, as somebody's sketch. We take the mounting geometry you already have and make the metal around it.

我们不做标准尺寸现货。本页上的每一个支架、安装板和托盘,最初都来自某位客户的图纸——或者更常见地,来自一张草图。我们围绕你已有的安装接口去设计金属部分。

Specifications & Capability Range

规格与能力范围

Material材料6061-T6 / 5052-H32 aluminium; 1060 where formability dominates6061-T6 / 5052-H32 铝板;成形性优先时选用 1060
Thickness板厚0.8 – 3.0 mm, selected against load and bend radius0.8 – 3.0 mm,按载荷与折弯半径选定
Cutting切割Fiber laser cutting, ±0.05 mm on contour光纤激光切割,轮廓精度 ±0.05 mm
Bending折弯CNC press brake, ±0.1 mm, bend angle up to 160°数控折弯,精度 ±0.1 mm,折弯角度最大 160°
Ultra-Precision超高精度±0.05 mm available on critical datums关键基准可做到 ±0.05 mm
Hole Features孔特征Vent slots, countersinks, slotted adjustment, component drilling通风槽、沉孔、腰形调节孔、元件定位孔
Threads & Hardware螺纹与五金件M2 – M8 tapping, PEM studs, standoffs and captive nutsM2 – M8 攻牙,PEM 螺柱、支撑柱与压铆螺母
Surface Finish表面处理Clear or black anodizing, powder coating 60 – 80 μm, bead blast, brushed本色或黑色阳极氧化、粉末喷涂 60 – 80 μm、喷砂、拉丝
Weight重量Roughly one third of an equivalent steel part at equal stiffness同等刚度下约为钢制零件的三分之一重
Typical Applications典型应用PCB carriers, battery trays, LED driver plates, control module bracketsPCB 载板、电池托盘、LED 驱动安装板、控制模块支架
MOQ起订量1 piece — prototype and pilot batch friendly1 件起,支持打样与小批量试产
Lead Time交期7 – 10 days first article, 15 – 25 days batch首件 7 – 10 天,批量 15 – 25 天

All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

以上参数均可按项目调整,欢迎联系我们获取定制工程方案。

Engineering Highlights

工艺要点

Bend-Friendly Grade Selection

按折弯选牌号

We pick 5052 over 6061 when the part has tight bends or a cosmetic face, because 6061 work-hardens and can crack on a small radius. Getting this right at quote stage avoids the classic cracked-bracket prototype.

当零件折弯半径小或有外观面时,我们会选 5052 而非 6061——因为 6061 加工硬化明显,小半径折弯容易开裂。在报价阶段就把牌号选对,可以避免打样开裂这一经典问题。

Holes That Line Up After Bending

折弯后孔位依然对得上

Hole-to-bend clearance is checked against sheet thickness before the program is written, and slotted adjustment holes are added where the assembly tolerance stack-up is wider than the bend tolerance.

编程前会按板厚校核孔到折弯线的距离;当装配公差累积大于折弯公差时,我们会把圆孔改为腰形调节孔。

Thermal Clearance Built In

预留散热间隙

Vent slots and standoff heights are set so the board has an air path above and below it, rather than lying flat against a plate that traps its own heat.

通风槽与支撑柱高度按板卡上下都要有气流通道来设定,而不是让板卡直接贴在会积热的平板上。

Finish Matched to the Job

表面处理按用途匹配

Anodizing for wear and a clean cosmetic face, powder coat where colour matters, bead blast where glare has to go. We tell you which one will actually survive the environment you described.

需要耐磨与干净外观时选阳极氧化,需要颜色时选粉末喷涂,需要消除反光时选喷砂。我们会明确告诉你哪一种能在你描述的环境下真正耐用。

Applications

应用场景

PCB Assemblies

PCB 组件

Carriers and sub-plates that hold boards flat, grounded and clear of the enclosure wall.

承载板与子板,让板卡保持平整、可靠接地并与外壳壁保持间隙。

Battery Packs

电池包

Cell trays and module plates where weight, flatness and airflow clearance all matter at once.

电芯托盘与模块安装板——重量、平面度与散热间隙在此同时都是硬指标。

LED Drivers

LED 驱动

Driver mounting plates that double as a heat path, with vent slots placed where the air actually moves.

兼作导热路径的驱动安装板,通风槽开在气流真正经过的位置。

Industrial Control Modules

工业控制模块

Brackets for controllers, gateways and I/O blocks inside control cabinets and equipment racks.

控制柜与设备机架内控制器、网关与 I/O 模块的安装支架。

From RFQ to Delivery

从询价到交付

1 · Send Requirements

1 · 提交需求

Board outline, mounting hole pattern, load and finish preference — a sketch is enough. Quote within 24 hours.

板卡外形、安装孔位、载荷与表面处理偏好,草图即可。24 小时内报价。

2 · Free DFM & CAD

2 · 免费 DFM 与图纸

Grade, thickness, bend radius and hole clearance reviewed, with production-ready drawings revised until you approve.

评审牌号、板厚、折弯半径与孔位间隙,配量产图纸,修改至您确认为止。

3 · Prototype & QC

3 · 打样与检验

First article in 7–10 days with dimensional report and photos; fit checked against your mating part.

7–10 天完成首件,附尺寸报告与照片,并与您的配合件做装配校核。

4 · Batch & Ship

4 · 量产与发运

15–25 day production with in-process inspection, export plywood packing, FOB / CIF / DDP.

15–25 天量产并执行过程检验,出口胶合板包装,支持 FOB / CIF / DDP。

Frequently Asked Questions

常见问题

What is the minimum order quantity?起订量是多少?

MOQ is 1 piece. We would rather you validate the bracket on a real build than commit to a batch on paper.1 件起订。我们更希望你先在真实装配上验证支架,而不是在纸面上直接下单批量。

Should I choose 6061 or 5052?应该选 6061 还是 5052?

Choose 6061 when the bracket carries load, gets tapped or is machined after bending. Choose 5052 when the bend radius is tight, the face is cosmetic, or the part is a tray or cover. If you are unsure, describe the load and the bend and we will recommend one at the DFM review.支架需要承载、攻牙或折弯后机加工时选 6061;折弯半径小、有外观面,或者是托盘与盖板时选 5052。如果拿不准,说明载荷与折弯情况,我们在 DFM 评审时给出推荐。

Can you add threaded holes and PEM hardware?可以加工螺纹孔并压铆 PEM 五金件吗?

Yes. We tap M2 to M8 and install PEM studs, standoffs and captive nuts, and we confirm the hardware positions against your mating part before production so the assembly lines up the first time.可以。我们可攻 M2 至 M8 螺纹,并压装 PEM 螺柱、支撑柱与压铆螺母;量产前会与您的配合件核对五金件位置,确保一次装配合格。

Which finish should I use outdoors?户外使用应选哪种表面处理?

Powder coating at 60-80 microns over a properly pretreated surface is the usual answer for outdoor service. Anodizing is excellent for wear and appearance but it is a thin layer, so for coastal or high-UV sites we discuss the environment before recommending it.户外通常使用经正规前处理后 60–80 μm 的粉末喷涂。阳极氧化在耐磨与外观上表现很好,但膜层很薄,因此沿海或强紫外场景我们会先了解服役环境再推荐。

Can you work from a sample part instead of a drawing?没有图纸,只有样件,可以做吗?

Yes. Send the sample or good photos with a scale reference plus the mating part, and we will reverse engineer it into a model, a flat pattern and a dimensioned drawing for your approval.可以。寄来样件或带比例参照的照片,并尽量提供配合件,我们会逆向出模型、展开图与标注图纸供您确认。

Need a quote for custom mounting brackets?

需要定制安装支架报价?

Send a drawing, a sample or a sketch with dimensions — we reply with a DFM review, drawings and quote within 24 hours.

发送图纸、样件或带尺寸的草图,我们 24 小时内回复 DFM 评审、图纸与报价。