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Industrial Control工业控制

Custom Stainless Steel Mounting Brackets & Plates定制不锈钢安装支架与安装板

SUS304 or SUS316L brackets, ventilated plates, L-angle supports and heavy-duty hinges — laser cut and CNC bent to your drawing, then deburred, brushed and passivated as standard. No stock sizes, no compromise on fit. ±0.1 mm, free CAD design, MOQ 1 piece.

SUS304 或 SUS316L 支架、通风安装板、L 型角撑与重型铰链——按图激光切割并数控折弯,标准流程包含去毛刺、拉丝与钝化。没有标准尺寸,也不在配合精度上妥协。精度 ±0.1 mm,免费 CAD 设计,1 件起订。

Product Overview

产品概述

Stainless is specified when the bracket has to survive things aluminium does not: washdowns, salt air, chemicals, or a service life long enough that the fasteners must still come out. The material is the easy part. What decides whether a stainless bracket programme runs smoothly is the finishing and the hardware.

当支架需要承受铝材承受不了的环境时,就会指定不锈钢:冲洗作业、盐雾空气、化学介质,或者长到紧固件多年后仍需能够拆卸的服役寿命。材料本身并不难,真正决定不锈钢支架项目是否顺利的是表面处理与五金件。

We run SUS304 as the general-purpose grade and SUS316L where chlorides are present — coastal sites, food processing, any washdown with a chloride-bearing agent. The molybdenum in 316L is what buys resistance to pitting in those environments, and it is worth the premium only when the environment actually calls for it.

我们以 SUS304 作为通用牌号;存在氯离子的场景——沿海地区、食品加工、使用含氯清洁剂的冲洗工况——则选用 SUS316L。316L 中的钼正是抗点蚀能力的来源,但只有环境确实需要时,这份溢价才值得付。

Our standard route for these parts is deburr, brush and passivate. Passivation is the step that gets skipped and later regretted: it removes free iron picked up during cutting and forming and lets the chromium oxide layer reform, which is what actually makes the part stainless. Without it, a part can look right and still start showing rust at the cut edges.

这类零件的标准流程是去毛刺、拉丝与钝化。钝化是最常被省略、也最常事后后悔的一步:它去除切割与成形过程中带入的游离铁,让铬氧化层重新形成——这才是零件真正“不锈”的原因。省略它,零件外观可能没问题,却会从切割边缘开始生锈。

We make ventilated mounting plates with port cutouts, L-angle brackets with cable pass-through and slotted adjustment, and heavy-duty hinges for enclosure doors and access panels. All of it is built to your drawing, or reverse engineered from a sample if that is what you have.

我们生产带端口开孔的通风安装板、带过线孔与腰形调节孔的 L 型角撑,以及用于外壳门与检修面板的重型铰链。全部按图制造;如果你只有样件,我们也可以逆向测绘。

Specifications & Capability Range

规格与能力范围

Material材料SUS304 / SUS316L stainless steel; 430 on requestSUS304 / SUS316L 不锈钢;可按需选用 430
Thickness板厚0.8 – 3.0 mm, selected against load and bend radius0.8 – 3.0 mm,按载荷与折弯半径选定
Cutting切割Fiber laser cutting, ±0.05 mm on contour光纤激光切割,轮廓精度 ±0.05 mm
Bending折弯CNC press brake, ±0.1 mm, bend angle up to 160°数控折弯,精度 ±0.1 mm,折弯角度最大 160°
Hole Features孔特征Vent slots, port cutouts, cable pass-through, slotted adjustment通风槽、端口开孔、过线孔、腰形调节孔
Threads & Hardware螺纹与五金件Tapping, PEM studs and standoffs, captive nuts, hinge barrels攻牙、PEM 螺柱与支撑柱、压铆螺母、铰链卷圆
Welding焊接Spot, argon-arc and laser seam welding点焊、氩弧焊与激光连续焊
Surface Finish表面处理Brushed, bead blast, passivated as standard; electropolish on request标准流程为拉丝、喷砂并钝化;可按需电解抛光
Corrosion耐腐蚀Passivation standard on every part; 316L for chloride and coastal duty每件标准钝化;含氯与沿海工况选用 316L
Typical Applications典型应用Control cabinets, distribution boxes, equipment racks, enclosure doors控制柜、配电箱、设备机架、外壳门板
MOQ起订量1 piece — prototype and pilot batch friendly1 件起,支持打样与小批量试产
Lead Time交期7 – 10 days first article, 15 – 25 days batch首件 7 – 10 天,批量 15 – 25 天

All parameters are adjustable to your project. Contact us for a tailored engineering proposal.

以上参数均可按项目调整,欢迎联系我们获取定制工程方案。

Engineering Highlights

工艺要点

Passivation Is Standard, Not Optional

钝化是标配,不是选配

Every stainless part we ship is passivated. Free iron left on the surface from cutting and forming is the usual cause of rust spots on a part that was specified as stainless.

我们出货的每件不锈钢零件都经过钝化。切割与成形残留的游离铁,是“明明指定了不锈钢却仍然生锈”最常见的原因。

Hinge Barrels That Stay Aligned

铰链卷圆保持同轴

Door hinges are formed on dedicated tooling so the barrel stays round and the pin runs true, which is what stops a heavy door from dropping over its service life.

门铰链使用专用刀具成形,保证卷圆圆度与销轴同轴——这正是避免重型门板在服役期内下沉的关键。

Welded Assemblies Done In-House

焊接组件内部完成

Spot, argon-arc and laser seam welding under one roof, so a bracket that needs a welded boss or a captive nut does not become a second supplier and a second tolerance chain.

点焊、氩弧焊与激光连续焊在同一厂内完成,因此需要焊接凸台或压铆螺母的支架不必再引入第二家供应商和第二条公差链。

Galvanic Isolation Where It Matters

关键位置做电偶隔离

Where stainless meets aluminium or carbon steel in a wet environment, we flag the galvanic couple at DFM stage and propose an isolation method rather than shipping a part that corrodes its neighbour.

当不锈钢在潮湿环境中与铝或碳钢接触时,我们会在 DFM 阶段就指出电偶腐蚀风险并提出隔离方案,而不是交付一个会腐蚀邻近零件的产品。

Applications

应用场景

Control Cabinets

控制柜

Internal rails, sub-plates and module brackets in industrial control enclosures.

工业控制外壳内的导轨、子板与模块支架。

Distribution Boxes

配电箱

Mounting plates and gland plates where corrosion resistance is a specification, not a bonus.

耐腐蚀性是硬性规格而非加分项的安装板与过线板。

Equipment Racks

设备机架

L-angle supports and shelf brackets that carry repeated load without creeping.

承受反复载荷且不发生蠕变的 L 型角撑与层板支架。

Enclosure Doors

外壳门板

Heavy-duty hinges and access panel brackets built for thousands of open cycles.

按数千次开合循环设计的重型铰链与检修面板支架。

From RFQ to Delivery

从询价到交付

1 · Send Requirements

1 · 提交需求

Drawing, sample or sketch with dimensions, grade and environment. Quote within 24 hours.

图纸、样件或带尺寸的草图,注明牌号与服役环境,24 小时内报价。

2 · Free DFM & CAD

2 · 免费 DFM 与图纸

Grade selection, bend radius, weld access and hardware positions reviewed, drawings revised until you approve.

评审牌号选择、折弯半径、焊接可达性与五金件位置,图纸修改至您确认为止。

3 · Prototype & QC

3 · 打样与检验

First article in 7–10 days with dimensional report; fit and finish checked against your mating part.

7–10 天完成首件并附尺寸报告,配合与外观按您的配合件校核。

4 · Batch & Ship

4 · 量产与发运

15–25 day production with in-process inspection, export plywood packing, FOB / CIF / DDP.

15–25 天量产并执行过程检验,出口胶合板包装,支持 FOB / CIF / DDP。

Frequently Asked Questions

常见问题

What is the minimum order quantity?起订量是多少?

MOQ is 1 piece. Prototype first, then scale — the tooling for these parts is laser and press brake, so there is no mould cost to amortise before you validate.1 件起订。先打样再放量——这类零件使用激光与折弯加工,没有模具成本需要在你验证之前摊薄。

304 or 316L — which do I need?304 还是 316L,我该选哪个?

SUS304 handles most indoor and general outdoor duty. Move to SUS316L where chlorides are present: coastal locations, food processing, or any washdown using a chloride-bearing agent. If you tell us the service environment we will say which one at the review stage.SUS304 可应对大多数室内与一般户外工况。存在氯离子时改用 SUS316L:沿海地区、食品加工,或任何使用含氯清洁剂的冲洗场景。告诉我们服役环境,我们会在评审阶段给出建议。

What does passivation actually do?钝化具体起什么作用?

It removes free iron contamination left on the surface by cutting, forming and handling, and allows the chromium oxide layer to reform. That passive layer is what provides the corrosion resistance. Skipping it is a common reason stainless parts rust at cut edges and around welds.它去除切割、成形与搬运过程中残留在表面的游离铁污染,并使铬氧化层重新形成。这层钝化膜正是耐蚀性的来源。省略钝化,是不锈钢零件在切割边缘与焊缝周围生锈的常见原因。

Can you weld and tap stainless?不锈钢可以焊接和攻牙吗?

Yes. We spot weld, argon-arc weld and laser seam weld, and we tap threads and install PEM hardware. We review weld access at DFM stage, because a joint that cannot be reached by the torch is a joint that will be inconsistent in production.可以。我们可做点焊、氩弧焊与激光连续焊,也可攻牙并安装 PEM 五金件。我们会在 DFM 阶段评审焊接可达性——焊枪够不到的接头,在量产中必然是不稳定的。

How long does a first article take?首件需要多长时间?

7-10 days for a prototype including finishing, and 15-25 days for a batch depending on quantity and surface treatment. Drawings are usually returned within one to two working days before that clock starts.含表面处理的打样为 7–10 天,批量为 15–25 天,具体取决于数量与表面处理要求。在此之前,图纸通常在 1 至 2 个工作日内返回。

Need a quote for custom mounting brackets?

需要定制安装支架报价?

Send a drawing, a sample or a sketch with dimensions — we reply with a DFM review, drawings and quote within 24 hours.

发送图纸、样件或带尺寸的草图,我们 24 小时内回复 DFM 评审、图纸与报价。