VFD Control Cabinet & Automation Electrical Enclosure变频(VFD)控制柜与自动化电气外壳
A sheet metal enclosure built around the drive, not around a catalogue. 1.2–2.0 mm SPCC steel, IP54 sealing, ±0.1 mm CNC bending, separated drive and control compartments, and thermal design matched to your heat load.
围绕变频器本体而非标准尺寸设计的外壳:1.2–2.0 mm SPCC 冷轧钢、IP54 密封、±0.1 mm 数控折弯、驱动腔与控制腔分区隔离,散热方案按实际热负荷匹配。
Product Overview
产品概述
Variable frequency drives dump heat and radiate electrical noise — two things that decide whether a control panel runs for a decade or trips every summer. Our approach is to treat the enclosure as part of the electrical design: the drive bay gets its own ventilation path and a grounded metal partition, the control bay stays cool and clean, and signal cables never share an entry with power cables.
变频器既发热又产生电磁干扰——这两点决定了一面控制柜是稳定运行十年,还是每到夏天就频繁跳闸。我们把外壳视为电气设计的一部分:驱动腔拥有独立风道与接地金属隔板,控制腔保持低温洁净,信号线与动力线绝不共用进线口。
Dimensions, compartment split, door configuration, gland plate layout, viewing window and RAL colour are all specified by you. Our engineers deliver production-ready CAD free of charge, then fabricate, finish, assemble and inspect under one roof with 100% inspection before shipment.
尺寸、分腔方式、开门形式、进出线板排布、观察窗与 RAL 色号均由您指定。工程师免费提供可量产图纸,随后在同一厂区完成加工、表面处理、装配与检验,出货前 100% 全检。
Specifications & Capability Range
规格与能力范围
| Material | 材料 | SPCC cold-rolled steel / SGCC galvanized / SUS304 / Aluminium 5052 | SPCC 冷轧钢 / SGCC 镀锌板 / SUS304 不锈钢 / 铝板 5052 |
|---|---|---|---|
| Thickness | 板厚 | 1.2 – 2.0 mm standard | 常规 1.2 – 2.0 mm |
| Tolerance | 精度 | ±0.1 mm CNC bending, verified by CMM | 数控折弯 ±0.1 mm,三坐标全检 |
| Protection | 防护等级 | IP54 standard; IP55 / IP65 on request | 标准 IP54,可按需提升至 IP55 / IP65 |
| Compartments | 分腔 | Separated drive / control zones with grounded partition | 驱动区与控制区分离,设接地隔板 |
| Thermal | 热管理 | Louvers, filter fans, heat exchanger or AC integration | 百叶、过滤风机、换热器或空调集成 |
| Internals | 内装件 | Pre-punched mounting rails, galvanised sub-panel, removable gland plate | 预冲安装导轨、镀锌安装板、可拆进出线板 |
| Hardware | 五金 | Heavy-duty hinges, quarter-turn locks, swing handles, grounding studs | 重型铰链、转舌锁、平面把手、接地螺柱 |
| Surface | 表面处理 | Electrostatic powder coating 60 – 80 μm, RAL customised | 静电粉末喷涂 60 – 80 μm,RAL 色号可定制 |
| MOQ | 起订量 | 1 piece — prototype friendly | 1 件起,支持打样 |
All parameters are adjustable to your project. Contact us for a tailored engineering proposal.
以上参数均可按项目调整,欢迎联系我们获取定制工程方案。
Engineering Highlights
工艺要点
Heat-Zone Separation
热区分隔
Drive bay and control bay are physically split so drive heat does not bake PLCs, relays and power supplies.
驱动腔与控制腔物理分隔,避免变频器热量烘烤 PLC、继电器与电源模块。
EMI-Aware Layout
抗干扰布局
Continuous grounded partition, separated cable entries and optional conductive gaskets protect signal integrity.
整体接地隔板、分离的进线通道与可选导电密封条,保障信号完整性。
Thermal Sizing
散热计算
Vent area, filter fan or heat exchanger is sized from your actual wattage loss rather than guessed.
通风面积、过滤风机或换热器按实际损耗功率计算,而非凭经验估算。
Assembly-Ready Internals
即装内装件
Mounting rails and gland plates are pre-punched to your component schedule, cutting panel-build time on site.
安装导轨与进出线板按元件清单预冲孔,大幅缩短现场成套时间。
Applications
应用场景
Factory Automation Lines
工厂自动化产线
Multi-drive panels for conveyors, assembly cells and process machinery.
输送线、装配单元与工艺设备的多变频控制柜。
Motor Control Centres
电机控制中心
MCC sections with consistent door swing, gland layout and labelling.
开门方向、进出线布局与标识统一的 MCC 柜体。
Water & Wastewater
水务与污水处理
Humid, corrosive environments served by upgraded sealing and coating systems.
针对潮湿腐蚀环境强化密封与涂层方案。
HVAC & Pump Stations
暖通与泵站
Fan and pump drive panels with filter-fan ventilation and acoustic consideration.
风机与水泵变频柜,配置过滤风机并兼顾噪声控制。
From RFQ to Delivery
从询价到交付
1 · Send Requirements
1 · 提交需求
Drive list, heat load, drawings or a sketch — quote returned within 24 hours.
变频器清单、热负荷、图纸或草图均可,24 小时内报价。
2 · Free DFM & CAD
2 · 免费 DFM 与图纸
Layout proposal including mounting positions, ventilation path and cable routing.
包含安装位置、风道路径与走线方案的布局图。
3 · Prototype & QC
3 · 打样与检验
First article in 7–10 days with dimensional, coating and fit-check reports.
7–10 天完成首件,附尺寸、涂层与装配检验报告。
4 · Batch & Ship
4 · 量产与发运
15–25 day production, export plywood packing, FOB / CIF / DDP supported.
15–25 天量产,出口胶合板包装,支持 FOB / CIF / DDP。
Frequently Asked Questions
常见问题
How do you handle VFD heat dissipation in the enclosure?外壳如何解决变频器散热问题?
We separate the drive compartment from the control compartment, size the ventilation area to your heat load, and offer filter fans, heat exchangers or air-conditioning integration with matched ducting and inlet filters.我们将驱动腔与控制腔分离,按您的热负荷计算通风面积,并可配置过滤风机、换热器或空调,配套风道与进风滤网。
Can the enclosure reduce EMI between drives and control electronics?外壳能降低变频器对控制电路的干扰吗?
Yes. We design separate compartments with a continuous grounded metal partition, specify conductive gaskets or grounding studs where needed, and keep signal and power cable entries physically separated.可以。我们采用分腔设计并设置整体接地金属隔板,按需配置导电密封条或接地螺柱,同时让信号线与动力线进线口物理分离。
What material and thickness do you recommend for a VFD cabinet?变频柜推荐用什么材料与板厚?
SPCC cold-rolled steel at 1.2–2.0 mm is the standard choice for strength and cost. For corrosive or wash-down environments we recommend SUS304 stainless steel, and for weight-sensitive panels aluminium 5052.常规推荐 1.2–2.0 mm SPCC 冷轧钢,强度与成本兼顾;腐蚀或需冲洗环境建议 SUS304 不锈钢;对重量敏感的柜体可选铝板 5052。
Do you provide the internal mounting plate and gland plate?是否提供内部安装板与进出线板?
Yes. We supply pre-punched mounting rails, galvanised sub-panels and removable gland plates cut to your component and cable schedule, delivered assembled or separately as you prefer.提供。我们可按您的元件与线缆清单加工预冲孔安装导轨、镀锌安装板与可拆式进出线板,可选择整体装配或单独交付。
What is the lead time and MOQ?交期与起订量是多少?
MOQ is 1 piece. First articles are produced in 7–10 days after drawing approval, with batch production in 15–25 days.起订量 1 件。图纸确认后 7–10 天完成首件,批量生产 15–25 天。
Need a VFD control cabinet quote?
需要变频控制柜外壳报价?
Send your drive list and heat load — we reply with a DFM review, drawings and quote within 24 hours.
发送变频器清单与热负荷,我们 24 小时内回复 DFM 评审、图纸与报价。